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Reactor Regenerator Maintenance

Vishwakarma Tehnology India specializes in the maintenance of critical process equipment, including reactors and regenerators, which are essential components in refineries and petrochemical facilities. To ensure peak efficiency, safety, and long-term reliability, regular and expert maintenance of these units is crucial.With deep expertise in handling Fluid Catalytic Cracking Units (FCCUs), we manage end-to-end maintenance projects — from detailed job planning to flawless execution during plant shutdowns. Our experienced workforce, combined with advanced tools and equipment, enables us to consistently deliver safe, high-quality services within tight schedules.

Our comprehensive maintenance services for reactors and regenerators include:
  • Inspection and Assessment: Thorough visual inspections, NDT techniques, and performance evaluations to identify potential issues.
  • Maintenance & Replacement: Lift pipe, air grids, cyclones, dip legs, flappers, various nozzles, riser pipes, vapor line, orifice chambers, flue gas ducts, expansion bellows, slide valves, and others.
  • Cleaning and Descaling: Removal of catalyst fines, coke, and other deposits to restore catalyst activity and heat transfer efficiency.
  • Catalyst Replacement: Timely replacement of spent catalyst with fresh catalyst to maintain process performance.
  • Mechanical Repairs: Repair of damaged components, such as vessels, internals, and piping.
  • Refractory Repair and Replacement: Maintenance and repair of refractory linings to protect the reactor vessel from high temperatures.
  • Instrumentation and Control System Calibration: Calibration of instruments and control systems to ensure accurate and reliable operation.

By entrusting your reactor and regenerator maintenance to us, you can benefit from:
  • Improved Efficiency: Optimized process performance and reduced energy consumption.
  • Enhanced Product Quality: Consistent product quality and reduced off-spec production.
  • Extended Equipment Life: Proactive maintenance to prevent premature failure.
  • Reduced Downtime: Efficient and timely maintenance to minimize operational disruptions.
  • Enhanced Safety: Identification and mitigation of potential hazards.
  • Compliance with Industry Standards: Adherence to relevant codes and regulations.